Why Quality Prototype Design Is Extremely Important

Every company, whether industrial or consumer that wishes to survive in the world of electronics, is under strong performance pressure these days. Rise of social networking and Internet have decreased the identification time for poorly designed products. Previously it took weeks to months for poor reviews to accumulate and damage the reputation of a company. Today, this occurs within days and hours. When someone purchases these poor products, the first thing they do is to shout it from the rooftops to tell it to the entire world, literally. The best way to ensure the quality of the final product is upfront work. For this reason, the importance of improved testing services and need of better quality prototype PCB increases every day.

So how does superior testing and prototyping ensure effective results? These days, electronics are commodities and not items that one wishes to protect. So every product needs to withstand the rigors associated with day-to-day use by people who do not care for it enough as required. This has led to the need of over engineering. Proper stress testing it on their regular use scenarios points out the various physical weaknesses within the electronics leading to strong design recommendations that will minimize such issues.

Software integrated testing is important in case of electronics manufacturers that handle their software. First up this doesn't happen in most cases as in prototype PCB assembly one group will handle hardware design while another handles the software part. Communication between the two is miniscule. This naturally leads to production of poorly performing products. Users and buyers will not take time to understand or care for such distinctions. Poorly performing operating system will simply fail to find buyers. So for well rounded design it is important to test both the hardware and the software together followed by refinement as per requirements.

A single electronics product tends to be several items with differences relating to various design elements and size. Most times scaling the design down or up is not enough. You may have to undertake substantial re-engineering for moving a single poor design between different sizes. Without the presence of effective testing and prototyping, achieving this will be not only difficult but also impossible. Today customization is extremely important and this will create a big barrier towards the acceptance of the product.

It is surprising that in a traditional scenario prototyping used to be the slowest aspect of the design processes of electronic items. Since single prototypes may require reconfigurations, the whole of assembly line suffers in the process. Modern manufacturers are capable of creating prototypes from scratch within 3-5 days. This allows for design-integrated cycles with more feedback chances leading to the creation of strong products in the end. It is important to collaborate with service providers capable of fast turnaround prototyping. This way the product that arrives at the end is shaped for success.

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About The Author

David Fischer is an Engineer and has a special interest in the world of circuit board. He is also a part of the lab testing teams in various companies. He loves to write and share his extensive knowledge & experience in this field. He highly recommends BESTProto for building electromechanical and PCB prototypes.